00 90 216 415 58 25
ihracat@kayamaktek.com.tr
00 90 533 294 58 25
 | VOLUMETRIC DOUGH DIVIDER |
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.This is a machine ,that divides the dough placed in its hopper into desired weights.
.With this machine , the dough which is taken from the mixer and placed in the hopper by hand, is divided into pieces in the desired weights and than transfered to the dough rounding machine automatically.
.Weight sensitivity is +/-5%.
.The hopper , piston inside liner and the machine body covers are made of stainless steel.
.The dough delivery band complies with the food regulations.
.This machine can be manufactured having single piston or double piston , according to the desired production capacity.
. While the machine is running , the stroke of the machine piston / pistons can be adjusted by means of a hand wheel on the machine and a scale on the hand wheel. Thus , the desired dough cutting weight of the machine can be easily adjusted.
. The machine performs the cutting process via an oil application system. There is an oil reservoir in which foodgrade oil to be placed, and an oil pump that performs automatic lubrication during operation. Lubrication is applied to two different points. 1. İnside the piston cylinder 2. Piston dough discharge section.
. A flour chamber and a flour sweeping wheel inside this chamber were designed on the dough delivery band. In this way the floor is continuously sprinkled on the dough delivery band. . The dough feding hopper (made from stainless steel) can be easily disassembled and seperated from the machine easily and thus can be easily cleaned.
. There is a belt and pulley tensioning system on the main motor , to be intervened from outside the machine body without opening of the covers.
. The machine body is placed on 4 wheels , so it can be easily moved , replaced and the subfloor can be easily cleaned.
. One 220 Volt monophase socket is placed and connected on the machine so any extra energy can be supplied to the electronic weighing machine etc through this socket.
. A phase protection relay is placed and connected to the electric system of the machine , so that reverse operation of the machine is automatically prevented in case of unintentionnal different phase feeding to the machine.
. An emergency stop button is designated on the machine.
. There are safety switches that prevent the macine from unintentionnal operating when the covers of the machine are open.
. Specific electrical devices suitable for the electrical network specifications of the user country can be used. The buyer should specify this situation at the time of price quotation demand.
| TECHNICAL SPECIFICATION |
MODEL KES-1 |
MODEL KES-2 |
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Number of Pistons |
1 pc (single) |
2 pcs (double) |
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Dough Cutting Weight / Piston Diameter |
KES-1-60 20-200gr/ø 60mm KES-1-80 40-330gr/ø 80mm KES-1-90 50-350gr/ø 80mm KES-1-110 100-600gr/ø 110mm KES-1-130 150-1000gr/ø 130mm |
KES-2-60 20-200gr / ø 60mm KES-2-80 40-350gr / ø 80mm KES-2-110 100-600gr / ø 110mm
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Capacity |
1800-2400 pcs/h |
3600-4800 pcs/h |
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Hopper Capacity (Standard) |
50 Kg |
50 Kg |
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Machine General Dimensions (Width / Lenth / Height) |
59cm x 140cm x 154cm |
Upon Design |
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Dough Delivery Belt Width |
21cm |
Upon Design |
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Dough Delivery Belt Exit Height |
69cm-102cm adjustable. |
69cm-102cm adjustable. |
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Standard Dough Weight Adjustment |
Manuel- via Hand Wheel |
Manuel- via Hand Wheel |
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Electrical Feedeing |
380V 50-60Hz N+PE 3 Phase |
380V 50-60Hz N+PE 3 Phase |
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Electrical Power |
1.5 Kw |
Upon Design |
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Machine Total Weight |
360 Kg |
Upon Design |
OBSIONNEL SPECIFICATIONS:
. Extra Hopper Capacity
. Hopper with Teflon coated
. Automatic stop system when oil runs out
. Speed Inverter for the Piston Speed
ADDITIONNEL :
. Specific electrical devices suitable for the electrical network specifications of the user country can be used at the machine. The buyer should specify this situation at the time of price quotation demand.
. The manufacturer reserves the right to make changes on the machine without notice.
. 7/24 Technical Service Assistance
. 2 years warranty period.
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FREQUENTLY ASKED QUESTIONS
What İs a VOLUMETRIC DOUGH DIVIDER?
.A volumetric dough divider is a bakery / confectionery dough processing machine that divides the dough into the pre-adjusted desired portions and ensures that each piece is the same size and weight.
What are the working principles of the DOUGH DIVIDERS?
. There are different types of dough drivers according to their design and working principles.
Some of them use hydraulic power and vibration for dividing process.
Some of them use extrusion and knife dividing system which forces a dough through an orifice continuously at a fixed rate and cuts the protruding portion at regular intervals.
Some of them (including Kayamaktek) use vacuum pistons driven by egzantric system with or without seal oils.
What are the working principles of the VOLUMETRIC DOUGH DIVIDERS?
Kayamaktek dough dividers utilize a piston-based vacuum system (one or two pistons according to the desired production capacities) that divides dough into a predetermined weight range.
These piston is driven by an egzantric system with seal oils. To be the seal oils ; special type dough drivers seal oils or sunflower oil may be used.
Seal oiled type volumetric dough dividers are cheaper compare to the oil free volumetric dough dividers, but the weight precision of the oil free dividers are better than the seal oiled types.Upon demand more specific explanation , photo and videos can be sent to the customers.
What are the prices of the VOLUMETRIC DOUGH DIVIDERS?
.According to the diameter and number of the pistons of the machine, the prices show variations. The price of the desired divider may be easily and promptly learned via Mobile Phone , WhatsApp (00 90 533 294 58 25- English / French / Turkish) , and e-mail address (ihracat@kayamaktek.com.tr) , and additional informations may be obtained.
What is the use of VOLUMETRIC DOUGH DIVIDER? With the usage of this machine one can save the manpower , save time , save the quantity of the floor to handle the dought and one can obtain more presize of portioned dough and save from unintended excess weigh loss on the final products. As the manpower is reduced , more hygene is obtained on the products.
DOWNLOAD DOUGH DIVIDER BROCHURE |
DOWNLOAD USERS HANDBOOK |
DOWNLOAD EC CONFORMITY CERTIFICATE |
| VOLUMETRIC DOUGH DIVIDER INSIDE WORKING VIEW |
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| LANGUAGES |
VARIOUS NAMES AND TECHNICAL JARGONS OF THE MACHINE |
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Kestart , Hamur Kesme Tartma Makinesi |
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Dough Divider , Volumetric Dough Divider , Automatic Dough Divider |
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Divisieuse Volumetrique a Pâte , Divisieuse de Pâte Volumetrique , Divisieuse Volumetrique |
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Russian |
Тестоделитель вакуумно , Двухпоршневой тестоделитель , Тестоделитель однопоршневой , Вакуумные Поршневые Тестоделитли |
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Romenian |
Divizor Aluat Volumetric , Divizoare de Aluat , Divizoare Aluat Paine , Portionare Aluat |
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Italian |
Spezzatrice Volumetrica , Spezzatrice Volumetrica Automatica |
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German |
Volumetrischer Teigteiler |
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FACTORY ADRESS: Meclis Mah. Teraziler Cad. Perpim Sanayi Sitesi A.Blok 31 /A 24-25-29 Sancaktepe / İstanbul / Turkey SHOWROOM ADRESS: Meclis Mah. Teraziler Cad. Perpim Sanayi Sitesi A.Blok 31/A 25 Sancaktepe / İstanbul /Turkey Tel: 00 90 216 415 58 25 Mobil / WhatsApp: 00 90 533 295 58 25 Email: ihracat@kayamaktek.com.tr Web: www.kayamaktek.com.tr |